Industrial Plant Data Automation
Pro-Qua: Industrial Plant Data Automation
In the Pro-Qua project, implemented in collaboration with Fabyon Industrial Automation for Total facilities, we process complex data from the production line. Thanks to our custom ETL architecture integrated with SCADA systems, we automate plant quality control reports and ensure database security.
Let's Begin Digitalizing Your Plant
Challenges Faced in Industrial Data
Manual processing, reporting, and security of massive sensor and experimental data in production facilities posed significant operational risks.
Complex SCADA Data
There was a lack of strong infrastructure for the seamless transformation of live production and test data from SCADA computers into meaningful reporting databases.
Manual Quality Reporting
Manual calculation of weighted averages and instant graphs for critical test values like ICP, TBN, CCS, viscosity, and density caused significant time loss.
Data Loss Risks
There was a systemic gap regarding the secure backup of database files during off-hours and the automatic control of master computers after operation.
Advanced ETL Architecture and Reporting
With our C#-based Windows Service architecture, we established a seamless bridge between the live database and the reporting database. We transformed raw data into strategic quality reports.
Automated ETL Data Transfer
The custom-developed Windows Service automatically feeds reporting tables by triggering data from the live database on the SCADA PC at scheduled intervals (via ETL processes).
Comprehensive Production Test Reports
Critical values like ICP, Pour Point, CCS, and Viscosity are transformed into advanced graphs with min-max fixed lines and real-time plot curves.
FTR (First Time Right) Analysis
To measure the success of production tests, we provide weekly and monthly percentage graphs of positive/negative completed test rates based on product, tank, and production volume.
Automated Backup and System Control
Database files are compressed and backed up to designated locations. At the end of the process, master SCADA computers are automatically shut down to ensure system security.
Powerful Software Infrastructure
Our C# architecture, working as an invisible hero in the background, secures the uninterrupted data flow of industrial facilities.
Project Impact on Plant Management
Laboratory test averages (viscosity, etc.) that used to take hours are now plotted in seconds.
Data loss was prevented through the developed backup and SCADA access infrastructure.
Factory production quality was improved by measuring product-based FTR (First Time Right) rates.
Operational personnel workload was reduced thanks to background ETL services.
Let's Digitalize Your Industrial Data
Let's start an analysis now to combine your factory's SCADA, ERP, or production line software with modern ETL architectures.
To contact us immediately:
+90 505 646 78 86